Tube Bending

Production Mandrel Bending

Mandrel Bends
  • Short Run and Long Run Production Mandrel Bending
  • Bending ¼" to 2" Tube (7 mm- 80 mm) on Centerline Radii to 1 X Tube Diameter including Round, Oval, Elipse, Square, Rectangular.
  • Carbon Steel, Stainless Steel, Aluminum, Brass, Copper, Etc
  • Shaped Tube bent "Easy" or "Hard" way
  • Contract Volumes from 3000 to 100,000 EAU
  • Dedicated benders can be utilized for volumes from 75,000 to 500,000 Annual for optimum economy.
  • Automotive precision bends
  • Brush Guards
  • Furniture, chair frames, chair legs, etc.

When the bends must be perfect.


Production Press Bending

Press Bends
Press Bends
  • Short Run and Long Run Production Vertical Press Bending
  • Vertical Press Bending ½" to 2" Tube (7mm to 80 mm)
  • Round, Oval, Elipse, Square, Rectangular.
  • Carbon Steel, Stainless Steel, Aluminum, Brass, Copper, Etc
  • Like many Grill or Furniture Legs the Vertical Press Bender usually incorporates a material take-up dimple on the inside of the bend.
  • Press Bending is the most economical of all the bending processes and the fastest,
  • Typical bend centerline radii are 2- 3 times material size though special tools can make bends to 1 X tube Dimension or less.

Rotary Bend
Rotary Bend
Rotary Bend

Production Tube Bending- Rotary Draw

  • Short and Long Run Production Tube Bending
  • Rotary Draw benders
  • Bends to 1 ½ X Tube Dimension
  • Capacities for tube from ¼" to 2"
  • Round, Oval, Ellipse, Square, Rectangular.

Production Tube Bending- Dedicated Benders

  • Dedicated tube benders are the fastest high production method to make a complex bent tube. Initial cost of the bender is rapidly repaid through the increased output of the machine often utilizing little or no direct labor.
  • Can including auto-load and auto-drop permit most economical bending of high production, multiple bend parts.
  • Can include secondary operations like piercing, dimpling, marking, drilling, etc.

HI Volume Bend
HI Volume Bend
HI Volume Bend

High Volume Bending

Ever-Roll has decades of experience in High Volume Bending and Fabricating of Tubular and Wire Parts and Fabrications. Dedicated benders and tooling plates allow for maximum productivity and throughput for high volume dedicated cells and families of parts.

Many processes can be brought together in a cell such as broaching, drilling, bending, swaging, to produce parts and assemblies in the most economical manner possible.

Through prequalified subcontractors we can fulfill fisishing requirements including heat treat, plating, painting, plastisizing, powdercoating and ecoating.

Ever-Roll has won many awards and received many testimonials from our customers recognizing Ever-Roll's quality, delivery and value.

Ever-Roll is QS-9000/ISO-9001 Registered.

Industry Experience

Capabilities